Recently, the Ministry of Industry and Information Technology, the National Development and Reform Commission, the Ministry of Finance and the State Administration for Market Regulation jointly released the list of 2021 Smart Manufacturing Pilot Demonstration Factory Unveiling Units and Excellent Scenes, with a total of 110 enterprises and 241 scenes on the list. Among them, the smart phone industry only intelligent manufacturing demonstration factory coordinates Shenzhen, another three enterprises were selected.
We will use science and technology as the driving force to transform Made in China into smart made in China
Information shows that in November 2021, the Ministry of Industry and Information Technology, the National Development and Reform Commission, the Ministry of Finance, the State Administration for Market Regulation and other four departments jointly carry out 2021 intelligent manufacturing pilot demonstration action. We will promote the construction of intelligent manufacturing demonstration factories by selecting and promoting excellent intelligent scenarios, and establish a pilot demonstration system combining "point, line and plane" to accelerate the promotion and application of new technologies, new equipment and new models.
It is reported that intelligent manufacturing demonstration factories mainly focus on raw materials, equipment manufacturing, consumer goods, electronic information and other fields of segmented industries, around the design, production, management, service and other manufacturing process, drive the realization of manufacturing technology breakthrough, process innovation, scene integration and business process reengineering, play a demonstration leading role.
The smartphone industry belongs to high-end manufacturing and plays an important role in promoting intelligent manufacturing. As the only intelligent manufacturing demonstration factory in the smart phone industry, Honor Intelligent Manufacturing Industrial Park (hereinafter referred to as honor) has eight typical intelligent manufacturing scenes, such as precise distribution, precise quality chasing lake, discrete process intelligent digital design, etc. Honor Magic series, digital series and other high-end boutique mobile phones that are well known to consumers are produced in the factory.
One mobile phone is produced every 28.5 seconds, enabling high quality production by digitization
75 microns, the diameter of a human hair, is also the assembly accuracy of honor high Precision automated manufacturing equipment. Glory intelligent manufacturing production line has a large number of independently developed automation equipment, 75% of the process is completed by the automation equipment, every 28.5 seconds can produce a mobile phone.
Honor has the courage to innovate, discarding the common offline aging process in the industry (assembly and aging test separately), and taking the lead in using 100% online aging form, so that assembly and aging test in one process, through more than 150 test items, so as to quickly find problems, greatly reducing the turnaround and test time. In addition, Honor integrated the whole process of lean a flow, the use of advanced veneer printing, SMT and other automation equipment, and independent design and development of automatic assembly and testing equipment, to ensure high-quality production.
High precision automated production requires flexible digital support. Glory integrates the process and result data of the production site at each stage with the manufacturing Execution System (MES). Once abnormal data occurs on the production line, the system will quickly process and transfer it to the site kanban for workers to view and control in real time.
In addition to using digital control in the production line, Honor also integrates MES, ERP and other systems with intelligent factories to build a one-stop manufacturing platform system to achieve multi-field connectivity and high-quality production of the whole chain digital empowered products.
"Production supermarket" to create intelligent distribution, global big data system to provide "quality assurance"
On the production line, an "invisible hand" is coordinating logistics distribution, which is "production supermarket", the intelligent logistics distribution system at the core of Honor. From pick-up production to pick-up storage, "Production supermarket" cooperate with AGV intelligent scheduling system, so that the material distribution cycle is reduced by 50%, and the storage days of the line warehouse are greatly shortened.
How to select qualified products in the production line? Honor is equipped with industrial intelligent visual inspection system on the workstation. The production line can upload the collected images to the big data storage platform and AI platform in real time, accurately detect the appearance defects, reduce the appearance inspection time by more than 50%, and improve the product yield.
Through partnership, research and development, manufacturing industry chain through the whole process of key quality data, combined with large data analysis and modeling, the glory has constructed the global test data quality early warning system, implement supplier quality of incoming material, processing and manufacturing process such as end-to-end warning, warning from the manufacturing quality upstream r&d, sourcing/user/industrial chain and market coverage, Drive quality management engaged in post-intercept to advance prediction, prevention direction change.
On the occasion of glory selected, Shenzhen Pingshan District investment promotion Service department released a dynamic, said rongyao Pingshan factory selected national intelligent manufacturing demonstration factory list. As dynamic said, "fully demonstrates the honor manufacturing center smart phone smart manufacturing benchmark image", honor will lead the industry with "intelligent manufacturing" strength of high-quality development, to the future.
